/* * Baby Mobile Audio Board v2 — nRF52840 Firmware * * Platform: Seeed XIAO nRF52840 (or MDBT50Q module) * Framework: Adafruit nRF52 Arduino Core * * Features: * - USB Mass Storage: drag-and-drop .raw audio files * - BLE: wireless audio upload from phone/Web Bluetooth * - 8-bit 8kHz PWM audio playback from IS25LP128F SPI flash * - DC motor PWM speed control * - 8 button inputs with debounce * - Deep sleep with button wake (~10µA) * - Auto-shutoff timer * * Audio format: unsigned 8-bit PCM, 8000 Hz, mono * Convert: ffmpeg -i song.mp3 -ar 8000 -ac 1 -f u8 -acodec pcm_u8 song.raw * * Board setup in Arduino IDE: * Board: "Seeed XIAO nRF52840" (or "Adafruit Feather nRF52840") * Install: Seeed nRF52 Boards via Board Manager * * Wiring (XIAO pin names): * D0 (P0.02) - Button 1 * D1 (P0.03) - Button 2 * D2 (P0.28) - Button 3 * D3 (P0.29) - Button 4 * D4 (P0.04) - Button 5 * D5 (P0.05) - Button 6 * D6 (P1.11) - Button 7 * D7 (P1.12) - Button 8 * D8 (P0.07) - SPI SCK → Flash pin 6 * D9 (P0.06) - SPI MISO → Flash pin 2 * D10 (P0.05) - SPI MOSI → Flash pin 5 * A0 (P0.02) - Audio PWM output → R+C LPF → PAM8302A * A1 (P0.03) - Amp ~SD (HIGH=on) * A2 (P0.28) - Motor PWM → MOSFET gate * A3 (P0.29) - LED output * A4 (P0.04) - Flash ~CS * A5 (P0.05) - (spare) * * NOTE: Pin assignments above are illustrative. Adjust to your actual * XIAO pinout and PCB routing. The XIAO has 11 usable GPIOs on the * edge pins plus additional pads on the bottom. */ #include #include #include // ============================================================ // POC MODE: stream audio from internal LittleFS instead of SPI flash. // Upload tracks via BLE (CMD 0x02 [track_num] + data packets). // WAV files are accepted — 44-byte PCM header is stripped on receipt. // Disable this define to revert to full SPI flash mode. // ============================================================ #define POC_INTERNAL_FLASH #ifdef POC_INTERNAL_FLASH #include #include using namespace Adafruit_LittleFS_Namespace; #endif // ============================================================ // PIN DEFINITIONS — adjust for your PCB // ============================================================ // Using raw nRF52840 GPIO numbers for flexibility. // Map these to your actual PCB connections. // Audio #define PIN_AUDIO_PWM 8 // Any PWM-capable pin #define PIN_AMP_SD 14 // PAM8302A shutdown (HIGH=enabled) // Motor #define PIN_MOTOR_PWM 15 // PWM to MOSFET gate // SPI Flash #define PIN_FLASH_CS 2 // Flash chip select // SPI MOSI/MISO/SCK use default SPI pins // Buttons (directly to GPIO, active LOW with internal pull-up) #define PIN_BTN1 3 #define PIN_BTN2 4 #define PIN_BTN3 5 #define PIN_BTN4 3 /* #define PIN_BTN5 4 #define PIN_BTN6 5 #define PIN_BTN7 3 #define PIN_BTN8 4 */ // PIN_LED is 11 (LED_R) // LED_B is 13/12 // LED_G is 12/13 const uint8_t BTN_PINS[] = { PIN_BTN1, PIN_BTN2, PIN_BTN3, PIN_BTN4, /*PIN_BTN5, PIN_BTN6, PIN_BTN7, PIN_BTN8*/ }; #define NUM_BUTTONS 4 // ============================================================ // FLASH CONSTANTS // ============================================================ #define FLASH_SIZE (16UL * 1024UL * 1024UL) // 16MB #define FLASH_SECTOR 4096 #define FLASH_PAGE 256 #define FLASH_BLOCK_64K (64UL * 1024UL) // IS25LP128F / W25Q128 compatible commands #define CMD_READ 0x03 #define CMD_FAST_READ 0x0B #define CMD_WRITE_EN 0x06 #define CMD_PAGE_PROG 0x02 #define CMD_SECT_ERASE 0x20 #define CMD_BLOCK_ERASE 0xD8 #define CMD_CHIP_ERASE 0xC7 #define CMD_READ_SR1 0x05 #define CMD_JEDEC_ID 0x9F #define CMD_POWER_DOWN 0xB9 #define CMD_WAKE 0xAB // ============================================================ // TRACK TABLE FORMAT // ============================================================ // Sector 0 (first 4KB) holds the track index: // [0] uint8_t magic = 0xBB (indicates valid table) // [1] uint8_t num_tracks // [2..3] reserved // [4..] Track entries, 12 bytes each: // uint32_t start_addr (big-endian) // uint32_t byte_length (big-endian) // uint8_t sample_rate_khz (8 = 8kHz) // uint8_t bits (8 = 8-bit unsigned) // uint16_t reserved // Audio data starts at AUDIO_START (sector 1 = 0x1000) #define TRACK_TABLE_ADDR 0x000000 #define AUDIO_START_ADDR 0x001000 #define TABLE_MAGIC 0xBB #define MAX_TRACKS 32 #define TRACK_ENTRY_SIZE 12 // ============================================================ // AUDIO CONFIG // ============================================================ #define SAMPLE_RATE 8000 #define AUDIO_BUF_SIZE 512 // larger buffer = fewer SPI transactions #define SILENCE 128 // 0x80 = center for unsigned 8-bit // ============================================================ // USB MASS STORAGE // ============================================================ Adafruit_USBD_MSC usb_msc; // Simple FAT12 filesystem on the SPI flash // We present the entire 16MB flash as a USB drive. // The host can write raw files; firmware scans for audio on boot. // MSC callbacks int32_t msc_read_cb(uint32_t lba, void* buffer, uint32_t bufsize); int32_t msc_write_cb(uint32_t lba, uint8_t* buffer, uint32_t bufsize); void msc_flush_cb(void); bool msc_start_stop_cb(uint8_t power_condition, bool start, bool load_eject); #define MSC_BLOCK_SIZE 512 #define MSC_BLOCK_COUNT (FLASH_SIZE / MSC_BLOCK_SIZE) // ============================================================ // BLE SERVICE // ============================================================ BLEService audioSvc = BLEService("12340001-0000-1000-8000-00805f9b34fb"); BLECharacteristic audioCmd = BLECharacteristic("12340002-0000-1000-8000-00805f9b34fb"); BLECharacteristic audioData = BLECharacteristic("12340003-0000-1000-8000-00805f9b34fb"); BLECharacteristic audioStat = BLECharacteristic("12340004-0000-1000-8000-00805f9b34fb"); // BLE upload state volatile bool g_bleUploading = false; volatile uint32_t g_bleWriteAddr = 0; volatile uint32_t g_bleWriteLen = 0; #ifdef POC_INTERNAL_FLASH File g_pocFile(InternalFS); // open file handle (read or write) uint8_t g_pocWriteTrack = 0; // track slot being written via BLE bool g_pocSkipHeader = false; // strip WAV header from first data packet #endif // ============================================================ // GLOBAL STATE // ============================================================ volatile bool g_playing = false; volatile bool g_motorOn = false; uint8_t g_motorSpeed = 160; uint8_t g_numTracks = 0; uint32_t g_trackStart[MAX_TRACKS]; uint32_t g_trackLen[MAX_TRACKS]; uint8_t g_currentTrack = 0; // Audio double-buffer uint8_t g_audioBuf[2][AUDIO_BUF_SIZE]; volatile uint8_t g_activeBuf = 0; volatile uint16_t g_bufPos = 0; volatile bool g_bufReady[2] = {false, false}; uint32_t g_nextReadAddr = 0; uint32_t g_playEnd = 0; // Timers unsigned long g_lastActivity = 0; #define AUTO_OFF_MS (30UL * 60UL * 1000UL) // 30 min auto-shutoff #define IDLE_SLEEP_MS (60UL * 1000UL) // 1 min idle → sleep // USB connected flag volatile bool g_usbConnected = false; #ifdef POC_INTERNAL_FLASH static void pocFilename(uint8_t n, char *buf) { // buf must be >=16 bytes snprintf(buf, 16, "/track%d.raw", n); } #endif // ============================================================ // SPI FLASH DRIVER // ============================================================ SPISettings flashSPI(8000000, MSBFIRST, SPI_MODE0); // 8MHz void flashSelect() { digitalWrite(PIN_FLASH_CS, LOW); } void flashDeselect() { digitalWrite(PIN_FLASH_CS, HIGH); } void flashWake() { flashSelect(); SPI.transfer(CMD_WAKE); flashDeselect(); delayMicroseconds(5); } void flashSleep() { flashSelect(); SPI.transfer(CMD_POWER_DOWN); flashDeselect(); } uint32_t flashReadJEDEC() { SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_JEDEC_ID); uint32_t id = (uint32_t)SPI.transfer(0) << 16; id |= (uint32_t)SPI.transfer(0) << 8; id |= SPI.transfer(0); flashDeselect(); SPI.endTransaction(); return id; } void flashReadBytes(uint32_t addr, uint8_t *buf, uint32_t len) { SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_READ); SPI.transfer((addr >> 16) & 0xFF); SPI.transfer((addr >> 8) & 0xFF); SPI.transfer(addr & 0xFF); for (uint32_t i = 0; i < len; i++) { buf[i] = SPI.transfer(0); } flashDeselect(); SPI.endTransaction(); } void flashWaitBusy() { SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_READ_SR1); while (SPI.transfer(0) & 0x01) { /* spin */ } flashDeselect(); SPI.endTransaction(); } void flashWriteEnable() { SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_WRITE_EN); flashDeselect(); SPI.endTransaction(); } void flashEraseSector(uint32_t addr) { flashWriteEnable(); SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_SECT_ERASE); SPI.transfer((addr >> 16) & 0xFF); SPI.transfer((addr >> 8) & 0xFF); SPI.transfer(addr & 0xFF); flashDeselect(); SPI.endTransaction(); flashWaitBusy(); } void flashEraseBlock64K(uint32_t addr) { flashWriteEnable(); SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_BLOCK_ERASE); SPI.transfer((addr >> 16) & 0xFF); SPI.transfer((addr >> 8) & 0xFF); SPI.transfer(addr & 0xFF); flashDeselect(); SPI.endTransaction(); flashWaitBusy(); } void flashPageProgram(uint32_t addr, const uint8_t *data, uint16_t len) { flashWriteEnable(); SPI.beginTransaction(flashSPI); flashSelect(); SPI.transfer(CMD_PAGE_PROG); SPI.transfer((addr >> 16) & 0xFF); SPI.transfer((addr >> 8) & 0xFF); SPI.transfer(addr & 0xFF); for (uint16_t i = 0; i < len; i++) { SPI.transfer(data[i]); } flashDeselect(); SPI.endTransaction(); flashWaitBusy(); } // ============================================================ // TRACK TABLE // ============================================================ void loadTrackTable() { #ifdef POC_INTERNAL_FLASH g_numTracks = 0; char fname[16]; for (uint8_t i = 0; i < MAX_TRACKS; i++) { pocFilename(i, fname); File f(InternalFS); if (!f.open(fname, FILE_O_READ)) break; g_trackLen[i] = f.size(); f.close(); g_numTracks = i + 1; } Serial.print("Found "); Serial.print(g_numTracks); Serial.println(" tracks in internal flash"); #else uint8_t header[4]; flashReadBytes(TRACK_TABLE_ADDR, header, 4); if (header[0] != TABLE_MAGIC) { g_numTracks = 0; Serial.println("No track table found (flash may be empty)"); return; } g_numTracks = header[1]; if (g_numTracks > MAX_TRACKS) g_numTracks = MAX_TRACKS; uint8_t entry[TRACK_ENTRY_SIZE]; for (uint8_t i = 0; i < g_numTracks; i++) { flashReadBytes(TRACK_TABLE_ADDR + 4 + i * TRACK_ENTRY_SIZE, entry, TRACK_ENTRY_SIZE); g_trackStart[i] = ((uint32_t)entry[0] << 24) | ((uint32_t)entry[1] << 16) | ((uint32_t)entry[2] << 8) | entry[3]; g_trackLen[i] = ((uint32_t)entry[4] << 24) | ((uint32_t)entry[5] << 16) | ((uint32_t)entry[6] << 8) | entry[7]; } Serial.print("Loaded "); Serial.print(g_numTracks); Serial.println(" tracks from flash"); for (uint8_t i = 0; i < g_numTracks; i++) { Serial.print(" Track "); Serial.print(i + 1); Serial.print(": addr=0x"); Serial.print(g_trackStart[i], HEX); Serial.print(", "); Serial.print(g_trackLen[i] / SAMPLE_RATE); Serial.println("s"); } #endif } void writeTrackTable() { #ifdef POC_INTERNAL_FLASH return; // no table needed; LittleFS files are the store #else // Erase sector 0 flashEraseSector(0); // Build table in RAM uint8_t table[4 + MAX_TRACKS * TRACK_ENTRY_SIZE]; memset(table, 0xFF, sizeof(table)); table[0] = TABLE_MAGIC; table[1] = g_numTracks; table[2] = 0; table[3] = 0; for (uint8_t i = 0; i < g_numTracks; i++) { uint8_t *e = &table[4 + i * TRACK_ENTRY_SIZE]; e[0] = (g_trackStart[i] >> 24) & 0xFF; e[1] = (g_trackStart[i] >> 16) & 0xFF; e[2] = (g_trackStart[i] >> 8) & 0xFF; e[3] = g_trackStart[i] & 0xFF; e[4] = (g_trackLen[i] >> 24) & 0xFF; e[5] = (g_trackLen[i] >> 16) & 0xFF; e[6] = (g_trackLen[i] >> 8) & 0xFF; e[7] = g_trackLen[i] & 0xFF; e[8] = 8; // sample rate kHz e[9] = 8; // bits e[10] = 0; e[11] = 0; } // Write in pages uint16_t total = 4 + g_numTracks * TRACK_ENTRY_SIZE; for (uint16_t offset = 0; offset < total; offset += FLASH_PAGE) { uint16_t chunk = min((uint16_t)FLASH_PAGE, (uint16_t)(total - offset)); flashPageProgram(offset, &table[offset], chunk); } #endif } // ============================================================ // USB MASS STORAGE CALLBACKS // ============================================================ int32_t msc_read_cb(uint32_t lba, void* buffer, uint32_t bufsize) { uint32_t addr = lba * MSC_BLOCK_SIZE; flashReadBytes(addr, (uint8_t*)buffer, bufsize); return bufsize; } int32_t msc_write_cb(uint32_t lba, uint8_t* buffer, uint32_t bufsize) { uint32_t addr = lba * MSC_BLOCK_SIZE; // Erase sector if we're at a sector boundary if ((addr % FLASH_SECTOR) == 0) { flashEraseSector(addr); } // Write in page-sized chunks uint32_t written = 0; while (written < bufsize) { uint16_t pageOffset = (addr + written) % FLASH_PAGE; uint16_t chunk = min((uint16_t)(FLASH_PAGE - pageOffset), (uint16_t)(bufsize - written)); flashPageProgram(addr + written, buffer + written, chunk); written += chunk; } return bufsize; } void msc_flush_cb(void) { // After USB write completes, reload the track table // (host may have written a new FAT filesystem) // We scan for audio data on eject instead } bool msc_start_stop_cb(uint8_t power_condition, bool start, bool load_eject) { if (!start && load_eject) { // Host ejected the drive — rescan for tracks Serial.println("USB ejected, rescanning tracks..."); loadTrackTable(); } return true; } // ============================================================ // BLE SETUP // ============================================================ void ble_connect_cb(uint16_t conn_handle) { Serial.println("BLE connected"); g_lastActivity = millis(); } void ble_disconnect_cb(uint16_t conn_handle, uint8_t reason) { Serial.println("BLE disconnected"); g_bleUploading = false; } // BLE command characteristic: receives commands // CMD 0x01 [num_tracks] [track_entries...] = write track table // CMD 0x02 [addr_3bytes] = start writing audio at address // CMD 0x03 = finish upload, reload tracks // CMD 0x04 [track_num] = play track // CMD 0x05 = stop playback void audioCmd_write_cb(uint16_t conn_handle, BLECharacteristic* chr, uint8_t* data, uint16_t len) { if (len < 1) return; g_lastActivity = millis(); switch (data[0]) { case 0x01: // Write track table if (len >= 2) { g_numTracks = data[1]; if (g_numTracks > MAX_TRACKS) g_numTracks = MAX_TRACKS; // Parse track entries from data[2..] for (uint8_t i = 0; i < g_numTracks && (2 + i * 8 + 7) < len; i++) { uint8_t *e = &data[2 + i * 8]; g_trackStart[i] = ((uint32_t)e[0] << 24) | ((uint32_t)e[1] << 16) | ((uint32_t)e[2] << 8) | e[3]; g_trackLen[i] = ((uint32_t)e[4] << 24) | ((uint32_t)e[5] << 16) | ((uint32_t)e[6] << 8) | e[7]; } writeTrackTable(); Serial.println("BLE: Track table updated"); } break; case 0x02: // Start audio write #ifdef POC_INTERNAL_FLASH if (len >= 2) { g_pocWriteTrack = data[1]; if (g_pocFile) g_pocFile.close(); char fname[16]; pocFilename(g_pocWriteTrack, fname); if (!g_pocFile.open(fname, FILE_O_WRITE)) { Serial.print("BLE: cannot open "); Serial.println(fname); break; } g_bleUploading = true; g_pocSkipHeader = true; g_bleWriteLen = 0; Serial.print("BLE: Start write track "); Serial.println(g_pocWriteTrack); } #else if (len >= 4) { g_bleWriteAddr = ((uint32_t)data[1] << 16) | ((uint32_t)data[2] << 8) | data[3]; g_bleUploading = true; // Erase 64K block at target flashEraseBlock64K(g_bleWriteAddr & ~(FLASH_BLOCK_64K - 1)); Serial.print("BLE: Start write at 0x"); Serial.println(g_bleWriteAddr, HEX); } #endif break; case 0x03: // Finish upload #ifdef POC_INTERNAL_FLASH if (g_pocFile) g_pocFile.close(); g_pocSkipHeader = false; #endif g_bleUploading = false; loadTrackTable(); Serial.println("BLE: Upload complete"); break; case 0x04: // Play track if (len >= 2 && data[1] < g_numTracks) { audioStart(data[1]); } break; case 0x05: // Stop audioStop(); motorStop(); break; } } // BLE data characteristic: receives raw audio bytes for upload void audioData_write_cb(uint16_t conn_handle, BLECharacteristic* chr, uint8_t* data, uint16_t len) { if (!g_bleUploading) return; g_lastActivity = millis(); #ifdef POC_INTERNAL_FLASH uint8_t *src = data; uint16_t srcLen = len; // Strip 44-byte WAV header from first packet if present if (g_pocSkipHeader) { g_pocSkipHeader = false; if (srcLen >= 4 && src[0]=='R' && src[1]=='I' && src[2]=='F' && src[3]=='F') { if (srcLen > 44) { src += 44; srcLen -= 44; } else { // Header spans packets — drop whole packet (document: send raw PCM instead) return; } } } g_pocFile.write(src, srcLen); g_bleWriteLen += srcLen; #else // Erase new sectors as we cross boundaries uint32_t endAddr = g_bleWriteAddr + len; uint32_t currentSector = g_bleWriteAddr / FLASH_SECTOR; uint32_t endSector = (endAddr - 1) / FLASH_SECTOR; for (uint32_t s = currentSector + 1; s <= endSector; s++) { flashEraseSector(s * FLASH_SECTOR); } // Write data page by page uint16_t written = 0; while (written < len) { uint16_t pageOff = (g_bleWriteAddr + written) % FLASH_PAGE; uint16_t chunk = min((uint16_t)(FLASH_PAGE - pageOff), (uint16_t)(len - written)); flashPageProgram(g_bleWriteAddr + written, data + written, chunk); written += chunk; } g_bleWriteAddr += len; g_bleWriteLen += len; #endif // Update status characteristic with bytes written uint8_t stat[4]; stat[0] = (g_bleWriteLen >> 24) & 0xFF; stat[1] = (g_bleWriteLen >> 16) & 0xFF; stat[2] = (g_bleWriteLen >> 8) & 0xFF; stat[3] = g_bleWriteLen & 0xFF; audioStat.write(stat, 4); audioStat.notify(stat, 4); } void setupBLE() { Bluefruit.begin(); Bluefruit.setName("BabyMobile"); Bluefruit.setTxPower(0); // 0 dBm — save power, short range is fine Bluefruit.Periph.setConnectCallback(ble_connect_cb); Bluefruit.Periph.setDisconnectCallback(ble_disconnect_cb); // Audio service audioSvc.begin(); // Command characteristic (write) audioCmd.setProperties(CHR_PROPS_WRITE); audioCmd.setPermission(SECMODE_OPEN, SECMODE_OPEN); audioCmd.setMaxLen(240); audioCmd.setWriteCallback(audioCmd_write_cb); audioCmd.begin(); // Data characteristic (write without response for speed) audioData.setProperties(CHR_PROPS_WRITE_WO_RESP); audioData.setPermission(SECMODE_OPEN, SECMODE_OPEN); audioData.setMaxLen(240); audioData.setWriteCallback(audioData_write_cb); audioData.begin(); // Status characteristic (read + notify) audioStat.setProperties(CHR_PROPS_READ | CHR_PROPS_NOTIFY); audioStat.setPermission(SECMODE_OPEN, SECMODE_NO_ACCESS); audioStat.setMaxLen(4); audioStat.begin(); // Start advertising Bluefruit.Advertising.addFlags(BLE_GAP_ADV_FLAGS_LE_ONLY_GENERAL_DISC_MODE); Bluefruit.Advertising.addTxPower(); Bluefruit.Advertising.addService(audioSvc); Bluefruit.Advertising.addName(); Bluefruit.Advertising.restartOnDisconnect(true); Bluefruit.Advertising.setInterval(160, 320); // 100-200ms Bluefruit.Advertising.start(0); // advertise forever Serial.println("BLE advertising as 'BabyMobile'"); } // ============================================================ // AUDIO PLAYBACK // ============================================================ // nRF52840 has hardware PWM (up to 4 instances, 16MHz base clock) // We use the nrf_pwm peripheral directly for audio output // and a TIMER for the sample rate interrupt. // For Arduino compatibility, we use analogWrite for the PWM // and a software timer for sample feeding. // micros() timestamp for next audio sample (loop-driven at 8kHz) uint32_t g_nextSampleUs = 0; // Software gain: 1=unity, 2=2x, etc. (clips at 0/255). Adjustable via 'u'/'d' serial. static uint8_t g_audioGain = 3; // Called from loop() every 125µs while g_playing void audioTick(void) { // Output sample with software gain (stretches away from center 128) int16_t s = (int16_t)g_audioBuf[g_activeBuf][g_bufPos] - 128; s *= g_audioGain; if (s > 127) s = 127; if (s < -128) s = -128; analogWrite(PIN_AUDIO_PWM, (uint8_t)(s + 128)); g_bufPos++; if (g_bufPos >= AUDIO_BUF_SIZE) { g_bufReady[g_activeBuf] = false; g_activeBuf ^= 1; g_bufPos = 0; if (!g_bufReady[g_activeBuf]) { // Buffer underrun — stop cleanly g_playing = false; analogWrite(PIN_AUDIO_PWM, SILENCE); } } } void audioInit() { pinMode(PIN_AUDIO_PWM, OUTPUT); analogWrite(PIN_AUDIO_PWM, SILENCE); analogWriteResolution(8); // 8-bit PWM } void audioStart(uint8_t trackNum) { Serial.print("Playing track"); Serial.print(trackNum); Serial.print(" of "); Serial.println(g_numTracks); if (trackNum >= g_numTracks) return; g_currentTrack = trackNum; g_playEnd = g_trackLen[trackNum]; g_nextReadAddr = 0; #ifdef POC_INTERNAL_FLASH if (g_pocFile) g_pocFile.close(); char fname[16]; pocFilename(trackNum, fname); if (!g_pocFile.open(fname, FILE_O_READ)) { Serial.print("audioStart: cannot open "); Serial.println(fname); return; } // Pre-fill buf 0 uint32_t toRead = min((uint32_t)AUDIO_BUF_SIZE, g_playEnd - g_nextReadAddr); g_pocFile.read(g_audioBuf[0], toRead); g_nextReadAddr += toRead; g_bufReady[0] = true; // Pre-fill buf 1 if (g_nextReadAddr < g_playEnd) { toRead = min((uint32_t)AUDIO_BUF_SIZE, g_playEnd - g_nextReadAddr); g_pocFile.read(g_audioBuf[1], toRead); g_nextReadAddr += toRead; g_bufReady[1] = true; } else { memset(g_audioBuf[1], SILENCE, AUDIO_BUF_SIZE); g_bufReady[1] = true; } #else uint32_t start = g_trackStart[trackNum]; g_playEnd = start + g_trackLen[trackNum]; g_nextReadAddr = start; // Pre-fill both buffers uint32_t toRead = min((uint32_t)AUDIO_BUF_SIZE, g_playEnd - g_nextReadAddr); flashReadBytes(g_nextReadAddr, g_audioBuf[0], toRead); g_nextReadAddr += toRead; g_bufReady[0] = true; if (g_nextReadAddr < g_playEnd) { toRead = min((uint32_t)AUDIO_BUF_SIZE, g_playEnd - g_nextReadAddr); flashReadBytes(g_nextReadAddr, g_audioBuf[1], toRead); g_nextReadAddr += toRead; g_bufReady[1] = true; } else { memset(g_audioBuf[1], SILENCE, AUDIO_BUF_SIZE); g_bufReady[1] = true; } #endif g_activeBuf = 0; g_bufPos = 0; // Enable amplifier digitalWrite(PIN_AMP_SD, HIGH); delay(10); g_playing = true; g_nextSampleUs = micros(); Serial.print("Playing track "); Serial.println(trackNum + 1); } void audioStop() { g_playing = false; analogWrite(PIN_AUDIO_PWM, SILENCE); #ifdef POC_INTERNAL_FLASH if (g_pocFile) g_pocFile.close(); #endif // Disable amp digitalWrite(PIN_AMP_SD, LOW); Serial.println("Playback stopped"); } // ============================================================ // MOTOR // ============================================================ void motorInit() { pinMode(PIN_MOTOR_PWM, OUTPUT); analogWrite(PIN_MOTOR_PWM, 0); } void motorStart(uint8_t speed) { g_motorSpeed = speed; g_motorOn = true; analogWrite(PIN_MOTOR_PWM, speed); } void motorStop() { g_motorOn = false; analogWrite(PIN_MOTOR_PWM, 0); } // ============================================================ // BUTTONS // ============================================================ void buttonsInit() { for (uint8_t i = 0; i < NUM_BUTTONS; i++) { pinMode(BTN_PINS[i], INPUT_PULLUP); } } // Returns 1-8, or 0 if none pressed uint8_t buttonRead() { for (uint8_t i = 0; i < NUM_BUTTONS; i++) { // Buttons pull to ground if (analogRead(BTN_PINS[i]) < 128) { delay(20); // debounce if (analogRead(BTN_PINS[i]) < 128) { return i + 1; } } } return 0; } void waitButtonRelease(uint8_t btn) { unsigned long deadline = millis() + 300; while (buttonRead() == btn && millis() < deadline) { // Keep audio running while waiting for button release if (g_playing) { uint32_t now = micros(); if ((int32_t)(now - g_nextSampleUs) >= 0) { g_nextSampleUs += 125; audioTick(); } } } } // ============================================================ // SLEEP / WAKE // ============================================================ void enterDeepSleep() { Serial.println("Entering deep sleep..."); audioStop(); motorStop(); #ifndef POC_INTERNAL_FLASH flashSleep(); #endif digitalWrite(PIN_LED, LOW); // Stop BLE advertising to save power Bluefruit.Advertising.stop(); // Configure buttons as wake sources // On nRF52840, any GPIO can wake from System OFF // We use System ON sleep (RTOS idle) for quick wake // For deepest sleep, use sd_power_system_off() // Use pin sense for wake for (uint8_t i = 0; i < NUM_BUTTONS; i++) { nrf_gpio_cfg_sense_input(BTN_PINS[i], NRF_GPIO_PIN_PULLUP, NRF_GPIO_PIN_SENSE_LOW); } // System OFF — lowest power, wakes via GPIO sense or reset sd_power_system_off(); // Execution stops here. Device resets on wake. // (This line is never reached) } // ============================================================ // SETUP // ============================================================ void setup() { // LED early — visual feedback pinMode(PIN_LED, OUTPUT); digitalWrite(PIN_LED, HIGH); Serial.begin(115200); Serial.println("..."); int c=0; while(c<10) { delay(250); digitalWrite(PIN_LED, LOW); // Serial.println("0"); delay(250); digitalWrite(PIN_LED, HIGH); // Serial.println("1"); c++; } Serial.println("=== Baby Mobile v2 ==="); Serial.println("nRF52840 + IS25LP128F + PAM8302A"); // Pin setup pinMode(PIN_AMP_SD, OUTPUT); digitalWrite(PIN_AMP_SD, LOW); #ifdef POC_INTERNAL_FLASH InternalFS.begin(); Serial.println("InternalFS mounted"); #else pinMode(PIN_FLASH_CS, OUTPUT); digitalWrite(PIN_FLASH_CS, HIGH); // SPI SPI.begin(); // Flash flashWake(); delay(1); uint32_t jedec = flashReadJEDEC(); Serial.print("Flash JEDEC: 0x"); Serial.println(jedec, HEX); if (jedec == 0x9D6018 || jedec == 0x9D6017 || // IS25LP128F / IS25LP064 jedec == 0xEF4018 || jedec == 0xEF4017) { // W25Q128 / W25Q064 Serial.println("Flash detected OK"); } else if (jedec == 0x000000 || jedec == 0xFFFFFF) { Serial.println("WARNING: No flash detected! Check SPI wiring."); } #endif // Load tracks loadTrackTable(); // Buttons buttonsInit(); // Motor motorInit(); // Audio audioInit(); #ifdef POC_INTERNAL_FLASH // Boot test tone: 440Hz square wave for 1 second // If you hear a beep, the amp/PWM chain is working. Serial.println("Boot tone..."); digitalWrite(PIN_AMP_SD, HIGH); delay(20); for (int i = 0; i < 8000; i++) { // 440Hz at 8kHz sample rate: 8000/440 ≈ 18 samples/cycle analogWrite(PIN_AUDIO_PWM, (i % 18) < 9 ? 255 : 0); delayMicroseconds(125); } analogWrite(PIN_AUDIO_PWM, SILENCE); delay(20); digitalWrite(PIN_AMP_SD, LOW); Serial.println("Boot tone done"); // Hex dump track 0 + blocking playback diagnostic // (after audioInit so amp/PWM are ready) if (g_numTracks > 0) { char diagName[16]; pocFilename(0, diagName); File diagF(InternalFS); if (diagF.open(diagName, FILE_O_READ)) { uint32_t fsz = diagF.size(); Serial.print("Track0 size: "); Serial.println(fsz); uint8_t hbuf[64]; int nr = diagF.read(hbuf, sizeof(hbuf)); diagF.close(); Serial.print("First "); Serial.print(nr); Serial.println(" bytes (hex):"); for (int i = 0; i < nr; i++) { if (hbuf[i] < 0x10) Serial.print("0"); Serial.print(hbuf[i], HEX); Serial.print(i % 16 == 15 ? "\n" : " "); } Serial.println(); } else { Serial.println("Cannot open track0 for read!"); } Serial.println("Diag: blocking play track0 for 3s..."); audioStart(0); uint32_t diagEnd = millis() + 3000; while (millis() < diagEnd && g_playing) { uint32_t now = micros(); if ((int32_t)(now - g_nextSampleUs) >= 0) { g_nextSampleUs += 125; audioTick(); } for (uint8_t b = 0; b < 2; b++) { if (!g_bufReady[b] && g_nextReadAddr < g_playEnd) { uint32_t toRead = min((uint32_t)AUDIO_BUF_SIZE, g_playEnd - g_nextReadAddr); g_pocFile.read(g_audioBuf[b], toRead); for (uint32_t i = toRead; i < AUDIO_BUF_SIZE; i++) g_audioBuf[b][i] = SILENCE; g_nextReadAddr += toRead; g_bufReady[b] = true; } } } audioStop(); Serial.println("Diag done"); } #endif // USB Mass Storage #ifndef POC_INTERNAL_FLASH usb_msc.setID("BabyMobile", "Audio Drive", "2.0"); usb_msc.setReadWriteCallback(msc_read_cb, msc_write_cb, msc_flush_cb); //usb_msc.setStartStopCallback(msc_start_stop_cb); // unused in nrf? usb_msc.setCapacity(MSC_BLOCK_COUNT, MSC_BLOCK_SIZE); //usb_msc.setReadOnly(false); usb_msc.setUnitReady(true); usb_msc.begin(); #endif // BLE setupBLE(); g_lastActivity = millis(); digitalWrite(PIN_LED, HIGH); Serial.println("Ready! Plug in USB to upload audio, or press a button."); } // ============================================================ // MAIN LOOP // ============================================================ // ============================================================ // SERIAL UPLOAD STATE MACHINE (POC_INTERNAL_FLASH only) // ============================================================ #ifdef POC_INTERNAL_FLASH enum SerUploadState { SER_IDLE, SER_RECEIVING }; static SerUploadState g_serState = SER_IDLE; static char g_serLineBuf[64] = {0}; static uint8_t g_serLineLen = 0; static uint8_t g_serTrack = 0; static uint32_t g_serBytesExpected = 0; static uint32_t g_serBytesReceived = 0; static bool g_serSkipHeader = false; static File g_serFile(InternalFS); static void serUploadTick() { if (g_serState == SER_IDLE) { // Accumulate characters until newline while (Serial.available()) { // Serial.print("r"); char c = (char)Serial.read(); if (c == '\n' || c == '\r') { g_serLineBuf[g_serLineLen] = '\0'; if (g_serLineLen == 0) { g_serLineLen = 0; break; } // Parse: UPLOAD unsigned int utrk = 0, ulen = 0; if (sscanf(g_serLineBuf, "UPLOAD %u %u", &utrk, &ulen) == 2) { g_serTrack = (uint8_t)utrk; g_serBytesExpected = (uint32_t)ulen; g_serBytesReceived = 0; g_serSkipHeader = true; char fname[16]; pocFilename(g_serTrack, fname); if (g_serFile) g_serFile.close(); // Remove first — FILE_O_WRITE has no truncate flag InternalFS.remove(fname); if (!g_serFile.open(fname, FILE_O_WRITE)) { Serial.print("ERR cannot open "); Serial.println(fname); } else { g_serState = SER_RECEIVING; g_usbConnected = true; Serial.println("READY"); } } else if (sscanf(g_serLineBuf, "DUMP %u", &utrk) == 1) { // Hex-dump first 256 bytes of a track file char fname[16]; pocFilename((uint8_t)utrk, fname); File df(InternalFS); if (df.open(fname, FILE_O_READ)) { uint32_t fsz = df.size(); Serial.print("SIZE "); Serial.println(fsz); uint8_t dbuf[16]; uint32_t limit = min(fsz, (uint32_t)256); uint32_t off = 0; while (off < limit) { int n = df.read(dbuf, min((uint32_t)sizeof(dbuf), limit - off)); if (n <= 0) break; for (int j = 0; j < n; j++) { if (dbuf[j] < 0x10) Serial.print("0"); Serial.print(dbuf[j], HEX); Serial.print(j % 16 == 15 || (off + j + 1) == limit ? "\n" : " "); } off += n; } df.close(); Serial.println("END"); } else { Serial.println("NO FILE"); } } else if (g_serLineLen == 1 && (g_serLineBuf[0] == 'u' || g_serLineBuf[0] == 'd')) { if (g_serLineBuf[0] == 'u') g_audioGain++; else if (g_audioGain > 1) g_audioGain--; Serial.print("GAIN "); Serial.println(g_audioGain); } else { Serial.print("ERR bad cmd: "); Serial.println(g_serLineBuf); } g_serLineLen = 0; // Serial.print("0"); } else { if (g_serLineLen < (sizeof(g_serLineBuf) - 1)) { g_serLineBuf[g_serLineLen++] = c; } // Serial.print(","); } } } else { // SER_RECEIVING // Serial.print("e"); uint8_t chunk[64]; while (Serial.available() && g_serBytesReceived < g_serBytesExpected) { // Serial.print(";"); int n = Serial.readBytes(chunk, min((int)sizeof(chunk), (int)(g_serBytesExpected - g_serBytesReceived))); if (n <= 0) break; uint8_t *src = chunk; uint16_t srcLen = (uint16_t)n; // Strip 44-byte WAV header from first chunk if present if (g_serSkipHeader) { g_serSkipHeader = false; if (srcLen >= 4 && src[0]=='R' && src[1]=='I' && src[2]=='F' && src[3]=='F') { if (srcLen > 44) { src += 44; srcLen -= 44; } else { g_serBytesReceived += n; continue; } } } int32_t wr = g_serFile.write(src, srcLen); if (wr != (int32_t)srcLen) { // Write failed (LittleFS full or error) — abort immediately. // Do NOT loop printing errors; that fills USB CDC TX and hangs. g_serFile.close(); g_usbConnected = false; g_serState = SER_IDLE; Serial.print("ERR WRITE_FAIL at="); Serial.println(g_serBytesReceived); break; } g_serBytesReceived += n; } if (g_serState != SER_RECEIVING) return; // aborted in write-fail handler above if (g_serBytesReceived >= g_serBytesExpected) { g_serFile.close(); // Reopen to read the actual flushed size from LittleFS char fname2[16]; pocFilename(g_serTrack, fname2); File tmp(InternalFS); uint32_t fsz = 0; if (tmp.open(fname2, FILE_O_READ)) { fsz = tmp.size(); tmp.close(); } g_usbConnected = false; g_serState = SER_IDLE; loadTrackTable(); Serial.print("OK "); Serial.print(fsz); Serial.print("/"); Serial.println(g_serBytesReceived); } } } #endif void loop() { // ---- Audio sample output (8kHz, loop-driven) ---- if (g_playing) { uint32_t now = micros(); if ((int32_t)(now - g_nextSampleUs) >= 0) { g_nextSampleUs += 125; // 1/8000s = 125µs audioTick(); } } // ---- Serial upload (POC mode) ---- #ifdef POC_INTERNAL_FLASH serUploadTick(); #endif // ---- Refill audio buffers ---- if (g_playing) { for (uint8_t b = 0; b < 2; b++) { if (!g_bufReady[b] && g_nextReadAddr < g_playEnd) { uint32_t remaining = g_playEnd - g_nextReadAddr; uint32_t toRead = min((uint32_t)AUDIO_BUF_SIZE, remaining); #ifdef POC_INTERNAL_FLASH g_pocFile.read(g_audioBuf[b], toRead); #else flashReadBytes(g_nextReadAddr, g_audioBuf[b], toRead); #endif // Pad with silence for (uint32_t i = toRead; i < AUDIO_BUF_SIZE; i++) { g_audioBuf[b][i] = SILENCE; } g_nextReadAddr += toRead; g_bufReady[b] = true; } } // Track finished? Auto-advance and loop if (!g_bufReady[0] && !g_bufReady[1] && g_nextReadAddr >= g_playEnd) { audioStop(); if (g_numTracks > 0) { g_currentTrack = (g_currentTrack + 1) % g_numTracks; audioStart(g_currentTrack); } } } // ---- Handle buttons ---- // Per-button cooldown prevents phantom/stuck pins from re-firing static unsigned long btnLastMs[NUM_BUTTONS + 1] = {0}; uint8_t btn = buttonRead(); if (btn > 0 && millis() - btnLastMs[btn] > 800) { btnLastMs[btn] = millis(); Serial.print("BTN"); Serial.println(btn); g_lastActivity = millis(); switch (btn) { case 1: // Play / Pause if (g_playing) { audioStop(); } else if (g_numTracks > 0) { audioStart(g_currentTrack); } break; case 2: // Next track if (g_numTracks > 0) { g_currentTrack = (g_currentTrack + 1) % g_numTracks; if (g_playing) { audioStop(); audioStart(g_currentTrack); } } break; case 3: // Previous track if (g_numTracks > 0) { g_currentTrack = (g_currentTrack == 0) ? g_numTracks - 1 : g_currentTrack - 1; if (g_playing) { audioStop(); audioStart(g_currentTrack); } } break; case 4: // Motor toggle if (g_motorOn) motorStop(); else motorStart(g_motorSpeed); break; case 5: // Motor faster if (g_motorSpeed < 240) g_motorSpeed += 20; if (g_motorOn) analogWrite(PIN_MOTOR_PWM, g_motorSpeed); break; case 6: // Motor slower if (g_motorSpeed > 60) g_motorSpeed -= 20; if (g_motorOn) analogWrite(PIN_MOTOR_PWM, g_motorSpeed); break; case 7: // Play all (music + motor) motorStart(g_motorSpeed); if (!g_playing && g_numTracks > 0) audioStart(0); break; case 8: // Stop all audioStop(); motorStop(); break; } waitButtonRelease(btn); } // ---- Auto shutoff ---- if (millis() - g_lastActivity > AUTO_OFF_MS) { enterDeepSleep(); } // ---- Idle sleep (if nothing happening, no USB) ---- if (!g_playing && !g_motorOn && !g_usbConnected && !g_bleUploading) { if (millis() - g_lastActivity > IDLE_SLEEP_MS) { enterDeepSleep(); } } }